Friday, 01 February 2008
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PRO-FABRIDUCT Line integrates eighteen processes into one automated duct fabricating line, and Fabriduct's flexibility lets you manufacture duct to meet your exacting specifications and specific needs..... |
PRO- FABRIDUCT LINE-----Fully automated, modular duct manufacturing system
FABRIDUCT Features:
●Quality engineered components and systems ensure high production and low maintenance.
●Smallest footprint in the industry optimizes floor space.
●Modular design allows adding a section at a time.
●"U"or"z" line configurations available to suit different plant layouts.
●Heaviest coil capacities in the industry, 12,000 or 20,000 lbs.(5.4 or 9.1 metric tons).
●2"x10" wall stack production capability is an IPI exclusive.
●Integrated hole punching for end and center cross-tie duct bracing.
●Notching and punching units use solid die blocks to last the life of the machine,
●Self-cleaning spray type glue system provides 100% coverage.
●Front edge gauging at the brake provides bending accuracy of +0.020"(0.5mm).
●Optional grease duct/welded duct, 16-gauge capacity.
●75 feet per minute(23M/min) feed rate is the fastest in the industry.
● PC-based control system can save hundreds of job setups for future recall.
●Touchscreen operator input.
●Inventory and packaging software options.
●Maintenance-friendly design provides easy access to valve banks and power transmission components.
●Experienced in-house service department provides the best phone and field support in the industry.
Pro-Fabriduct Processes:
1. Hydraulically driven decoiling with hydraulic hold-down roll
2. Separate path coil selectable feeding
3. Straightening / flattening
4. Beading
5. Notching for S&D, TDC, or TDF
6. Tie rod hole punching for cross-tie duct bracing
7. Hydraulic dual side rolling of the drive cleat
8. Hydraulic shearing with built-in brake
9.Snap-lock button punching on male edge
10. Pittsburgh or Snap-lock male side seam forming
11. Edge registration and 1st right angle transfer
12. Single head roll forming of the female side of the Pittsburgh or Snap-lock seam
13. Edge registration and 2nd right angel transfer
14. Dual side roll forming of TDC or TDF flanges
15. Self-cleaning spray glue application
16. Insulating liner cutting and application
17. Insulation pinning
18. L-section or full wrap braking
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Drop-in Uncoilers
Three double drop-in uncoiler modules with grid auto feed give you six choices of coil stock ready for processing and automatically selectable |
DUCTOMATICII
Feed - to - Stop removes coil set,beads,punches for cross ties,notches for two piece or wraparound and accurately cuts blanks |
Notching and Cross Tie Punching
As part of the Feed - to - stop, the notching section notches two piece and wraparound blanks as well as punches end and center holes for cross-tie duct bracing |
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Entry Level/Single Level Conveyor
The conveyor module transfers the material straight for fittings or feeds it 90o to the Duplex |
Duplex Rollformer
The Duplex Rollformer forms the Pittsburgh or Snap Lock longitudinal seams |
Transfer Table,Cleat Roller and Duplex TDC@ Flange Modules
These modules form industry standard transverse joining methods |
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Insulmatic,Duro-Dyne or Grip Nail Pinspotter
These modules feed and fasten the insulation when insulated duct is programmed |
Wrap Brake
The wrap brake forms the duct blank into "L","U" and wraparound duct ready for assembly |
Control Module
Iowa Precision PC based programmable control stores hundreds of duct configuration "recipes" for easy recall and processing |
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Last Updated ( Monday, 19 May 2008 )
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